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Helping businesses and proprietors alike facilitate change for Excellence

Customer Value

Efficiency
Effectiveness
Profitability

Why Lean?

Lean Engineering has been instrumental to the most prominent companies over the past 50 years.

It has revolutionized the automotive and healthcare industries (among others).  Let's look at how Lean could benefit you too:

ADDED CUSTOMER VALUE

Integrate the Voice of the Customer (VOC)

Capturing "Voice of the Customer" lays the foundation for a company (of any size) to deliver real value to its patrons.  Since the customer is the only one who can define the quality and value of a product or service, this Lean VOC strategy enables businesses to find ways of integrating additional value into their offerings.  Incorporating client preferences can allow a business to exceed expectations and continually improve its products or services by focusing specifically on what holds the most value. Thus, any business activity or step in a process is said to be “value-added” if it ultimately benefits the customer, is something they truly want and thus willing to pay for. Lean methodology can be applied to analyze the value streams and determine how much waste is created during the delivery of products and services.  With any waste that is then removed, any improvements that are made or any resulting operational savings; the additional value can be then passed onto the customer.  Win - Win.

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EFFECTIVENESS

Effectiveness ≠ Efficiency (& vice versa)

Being effective is not the same thing as being efficient.  Efficiency is the ability to do something or produce something without wasting time, energy, and money.  Simply put, it means doing things correctly and is mainly focused on processes or procedures. Effectiveness however, means doing the correct things in the correct way at the correct time.  Its approach is focused on the desired result, quality over quantity.  Effectiveness is about success. To measure effectiveness the focus must first be on the customer to define the quality objective; what is the ideal offering from their perspective?  The metrics of success must be tied directly to this quality definition.  Ask yourself what it is that you are trying to accomplish and next develop the key performance indicators (KPIs) that can track your progress.  It is very important to track numbers holistically and manage by data-backed evidence.  In that regard, Lean methodology assures more than just elimination to inefficiencies, rather it offers a systematic approach to continuously improve overall performance.

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EFFICIENCY GAINS

Streamline to save resources; Time, Money, & Energy

"Trimming the fat" and becoming Lean is a continuous journey of improvement; not a final destination. At its very core, Lean Engineering aims to eliminate waste while creating more customer value.  Non-value-added waste reveals itself in many forms including but not limited to excessive waiting, motions, paperwork, inventory, overprocessing or underutilization of employee talent which all put a massive stain on our most precious resources; time, money, and human energy.  Time is a resource that once lost, can never be recovered. It requires constant safeguarding in today’s world.  We’ve all heard the saying ‘Time is money,” so it is true that saving your time correlates to saving your money.  Moreover, removing waste affords a business to get more done with less effort and resources, thus improving efficiency. The key then to sustaining streamlined operations and cultivating both customer and employee satisfaction is to remain organized.  One step at a time.

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INCREASED PROFITABILITY

Value + Efficiency + Effectiveness = Profitability

Establishing a Lean enterprise goes beyond the idea of saving resources and enhancing customer value.  It is about creating an agile business, one which is adaptable for embracing perpetual change, has streamlined processes, puts the customer at the forefront of every decision, and is effective in its pursuit to operational excellence.  The latter part being crucial (and so often overlooked) for yielding maximum financial gain. Only when effectiveness is considered can true profitability begin. Consequently, focusing solely on any one component of the “trifecta” equation (above) won’t guarantee improved profit margins. Meaning that being efficient alone doesn’t always spawn profitability.  For example, is it useful to streamline mass production of any product if the demand is low or customers don’t see the value?  Likewise, is it beneficial to hurl out more customer surveys if the feedback isn’t the driving force for decision making? Or is it a fruitful use of time to generate more reports if no one is reading them?  No, there must be equilibrium in focus to make a lasting impact to the bottom line (aka Net Profit).

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Considering the challenges of today’s unpredictable market, adapting to change is vital to remain competitive. Embracing change and integrating Lean helps businesses realize sustainable profits and longevity.
Learn how you too can thrive using the LeanEx approach.

Lean Excellence Toolkit

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LeanEx Toolkit to improve operational excellence
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Lean & Six Sigma (6σ) or LSS
 

Lean concentrates on efficiency through the minimization of waste, delays, and mistakes.  It's about doing more with less.

 

Six Sigma (6σ) centers on quality and consistency through variation reduction and continuous process improvement. 

It places quality above quantity.  

 

Lean Six Sigma (LSS) collectively becomes a powerful tool that delivers customer value through efficient operations and quality services and/or products. 

Sticky Note explaining Data-Drivene Making, one of the Business Excellence Consulting tools.
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Data-Driven Decision Making (DDDM)

DDDM is a model for making decisions based on hard data as opposed to intuition, speculation or observation alone.

 

It involves using data-backed evidence and metrics to pilot strategic decisions.  Data is a key business asset that when managed appropriately, can help businesses reduce costs and run more efficiently.

 

Proper training is required for decision-makers to leverage data effectively and to secure a competitive advantage.

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Kaizen Events
 

The Japanese word ‘Kaizen’ translates to ‘Change for better’ and has become renowned to the world today as “Continuous Improvement."

 

Kaizen is NOT a top-down hierarchical approach, rather a methodology to harness collaboration and engagement from all cross-functional levels of the company. 

 

Kaizen events help lay the foundation for total quality management (TQM), where all is committed to create positive change.

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Visual Management

Visual Management is a fundamental Lean tool as it involves the use simple visual signals to communicate information rather than convoluted reports or endless emails.

 

Information is disseminated quickly and clearly to all levels in real-time, making it easier to understand in as little time as possible.  This allows teams to work more efficiently and effectively.

 

Visual Management is a beacon for transparent business performance using awareness, vision, and action.

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Value Stream Mapping (VSM)

A value-stream map is a holistic visual representation of the flow of resources and information that provide the customer with a particular product or service.

 

It is a useful tool for grasping the current situation and for identifying performance improvement opportunities by analyzing the flow of value through the process

(as perceived by the customer).

 

VSM establishes a baseline to continuously improve upon and allows a business to begin "streamlining" its operations.

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Sticky Note displaying information about Total Quality Management, one of the strategies of Process Engineering.

TQM / VOC Strategy

Total Quality Management (TQM) embodies an “all hands-on deck” approach where employees persistently look for ways increase product / service value.

 

By utilizing the Voice of the Customer (VOC) strategy, consumer wants and needs are incorporated into all facets of the business; ensuring the highest quality products or services are being delivered.

 

TQM practice not only benefits customers by continually meeting their needs, but also has a positive impact on productivity.

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Sticky Note displaying information about Business Analytics, one of the tools for Operations Engineering.

Business Analytics

Business Analytics is a set of investigative disciplines that utilize data analysis to gain valuable insights into past performance.

 

In Lean, the analysis centers on capturing customer feedback early and often, which aids in the identification and elimination of non-value-added activities.

 

Analytics allow a business to iterative explore new ways of adding value to its customers through continuous incremental improvements.

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Change Management

A supportive framework is vital for guiding business transformation and equipping individuals with the tools to drive success.

 

Lean employs small gradual changes that smoothly pilot company evolutions from the very onset of the improvement idea, completely through to fruition.

 

Effective management of change should empower employees to painlessly navigate through improvements, ensuring that the change is endorsed and executed.

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Leadership Through Coaching

Continuing education is needed for continual improvement and with both, committed leadership is essential.

 

LeanEx encapsulates leadership through coaching and nurturing a culture for “Continuous Improvement." 

 

Regardless of your lean maturity level or  business sector (from Healthcare Service to Energy Production), LeanEx offers hands-on consulting, tailored specifically for you to achieve your Excellence.

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*Disclaimer: LeanEx guarantees that its consultation will not be a marketing attempt to upsell any of its services if deemed unnecessary 

A Bit About Me

An image of Ryan Ames, a Business Excellence Consultant.
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Marhaba!  My name is Ryan. I live in the United Arab Emirates with my wonderful wife and two beautiful kids.

 

I am an Industrial Engineer by trade with a career spanning almost two decades now.  At the very start of my journey in Japanese automotive manufacturing, I began to witness the powerful impact of Lean Manufacturing methodologies.  After all, I was working alongside the same folks who wrote the book on Toyota Production Systems (TPS); the same system that revolutionized the automobile industry in our post-war era.

 

Over the years, this has evolved into what the world now collectively refers to as “Lean” and has permeated outside of the production realm and into the service sectors. Amazon, Nike, and Intel are just a few to name that have indoctrinated it with massive success. Lean became much more than a waste elimination strategy, rather a growth mindset that incessantly pushes for progress while maintaining the harmony of the business or individual.  It embraces incremental change to not just survive, but rather to thrive.

 

This attitude for continuous improvement now overflows into all aspects of my life, personally and professionally.  After years of applying Lean within a multitude of industries (Healthcare, Energy Service, & Manufacturing), I founded LeanEx Consulting; a sole proprietorship that serves small businesses and proprietorships alike to facilitate change in the pursuit for Excellence.  LeanEx aims to create enterprises that sustain growth by aligning customer satisfaction with employee fulfillment.

 

Contact me today if you or your organization is in need of beneficial change.

 

In today’s world with inflation on the rise and supply chain volatility, can anyone really afford not to be Lean?

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